Pipe production is streamlined by Projense ERP for increased productivity and reliable quality.

Managing the production of pipes requires accuracy in scheduling production, ensuring quality, and using raw materials. The ERP from Projense Systems streamlines operations in the pipe industry by improving inventory control, automating workflows, and guaranteeing smooth process integration. Our solution increases productivity, lowers expenses, and produces higher-quality products with real-time production tracking, waste minimisation, and compliance management.


Producing pipes demands precision in scheduling, raw material usage, and quality control. Projense ERP System empowers pipe manufacturers with real-time production tracking, automated workflows, and integrated inventory and compliance management—boosting productivity, reducing waste, and ensuring consistent product quality.

Steel Processing & Fabrication looking to improve production flow, reduce material waste, and keep a close eye on quality can rely on Projense ERP. Our solution is designed for the industry, helping you gain better control, work more efficiently, and increase overall profitability.


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Your trusted guide -

Use Projense ERP to streamline the entire pipe production process, from the receipt of raw materials to the last shipment. Gain real-time control, improve batch consistency, and ensure on-time delivery with a system built for precision and performance.

Pipes Manufacturing Industries Powered by Projense CRM , which Streamlines Every Step.

Lead & Inquiry Management:

Track inquiries based on pipe type, size, and target segments like agriculture or infrastructure, while managing lead sources and follow-up status for better sales visibility.


Quotation Management:

Generate multi-size and specification-based quotations, manage version control with approval workflows, and access historical rate comparisons for smarter pricing decisions.


Order & Dispatch Tracking:

Maintain customer-specific order history and revisions, send dispatch alerts via email/SMS, and confirm artwork or specifications for personalized branding.


Complaint & After-Sales Support:

Log complaints such as cracks, pressure failures, or fitting issues, track resolutions based on SLAs, and manage replacements or credit note issuance efficiently.


Marketing Campaigns:

Run targeted campaigns by region or sector like irrigation and housing, track trade show leads and dealer networks, and manage bulk email outreach with follow-up tools.


Customer Analytics:

Analyse customer-wise revenue and profitability, monitor sales funnel performance, and integrate seamlessly with ERP for complete business visibility and decision-making.

Streamline Every Stage of Pipes Manufacturing Industries Business Process —with Projense ERP.

Production Planning & Control


  • Machine-wise job scheduling.
  • Shift-wise production planning.
  • Die/tool assignment for each pipe size/type.
  • Real-time monitoring of extrusion and cooling.

BOM & Recipe Management


  • Material formulation (PVC resin, additives, masterbatch).
  • Diameter- and pressure-based BOMs.
  • Pipe layer and thickness configurations.
  • Regrind and scrap material usage %.

Quality Management


  • Inline QC (OD, ID, thickness, pressure test, impact test).
  • Batch-wise test reports and rejection analysis.
  • COA generation for dispatches.

Inventory & Material Management


  • Raw material and FG inventory by batch and warehouse.
  • Scrap/waste tracking and utilization.
  • GRN, issue, consumption, and returns
  • Reorder alerts and stock aging.

Tool & Die Management


  • Die/tool tracking by size and type.
  • Preventive maintenance and usage logs.
  • Tool assignment history.

Sales & Order Management


  • Customer-wise rate contracts.
  • Order to dispatch tracking.
  • Delivery planning with loading sheets.
  • Sales returns and credit note tracking.

Job Costing & Estimation


  • Cost per meter/kg including raw material, labour, and overheads
  • Real-time cost vs actual comparison
  • Profitability by product, customer, or order.

Maintenance Management


  • Preventive and breakdown maintenance schedules.
  • Spare parts inventory tracking.
  • AMC and machine service history.

Finance & Accounting


  • Sales, purchase, and job costing integration.
  • VAT, GST, TDS, and other statutory compliance.
  • Customer/vendor ledger management.
  • Budgeting and expense monitoring.

HR & Payroll


  • Shift-wise attendance, overtime, and productivity.
  • Skill-based operator assignment.
  • Payroll, PF/ESI, and compliance.

Compliance & Reporting


  • BIS/ISI standards tracking.
  • Quality & audit reports.
  • Document versioning and regulatory alerts.

Your trusted guide -


Projense ERP is the Right Fit for the Pipe Manufacturing Industry

Projense ERP: Your compass in the dynamic ethanol market. Streamline operations, ensure compliance, and optimize profitability. Navigate feedstock volatility and regulatory hurdles with ease. Empowering your ethanol business for sustainable growth.


Production Planning and Scheduling

  • Ensure optimal utilization of machines and workforce.
  • Minimize downtime and production bottlenecks.

Inventory Management

  • Real-time inventory tracking for raw materials and finished goods.
  • Avoid overstocking to reduce holding costs and eliminate shortages to prevent production delays.

Quality Assurance

  • Automate quality checks at each production stage.
  • Integrate compliance reporting to meet industry standards (ISO, ASTM, etc.).

Cost Control

  • Track production costs at granular levels (e.g., material, labour, energy). Identify inefficiencies and implement corrective actions promptly.

Sales and Customer Relationship Management (CRM)

  • Manage customer orders and track delivery schedules.Provide real-time updates to customers, enhancing trust and satisfaction.

Data Analytics and Reporting

  • Generate actionable insights from production, sales, and quality data.
  • Use predictive analytics to forecast demand and plan production accordingly.

Traceability and Compliance

  • Ensure traceability of raw materials and finished products for accountability.
  • Maintain documentation to meet regulatory and customer requirements.

Key Insights into Pipe Manufacturing Processes and Quality Control

The Pipe manufacturing industry plays a vital role in global infrastructure, serving key sectors such as construction, water supply, oil and gas, agriculture, and industrial development. With rising demand for urban development, sustainable water systems, and energy transport, manufacturers are under pressure to deliver durable, high-performance pipes that meet varied technical and regulatory requirements—faster and more efficiently than ever before.


This industry faces its own set of challenges, including complex production processes, fluctuating raw material prices, strict compliance standards, and highly customized customer demands. Navigating these complexities while ensuring quality and profitability demands more than traditional systems—it calls for intelligent, integrated solutions that bring visibility, control, and agility to every stage of manufacturing.


Boost Your Business with Projense Systems’ Customized ERP & CRM Solutions

  • Increased Efficiency – Automate repetitive tasks, reduce manual errors, and improve process flow.
  • Cost Savings – Optimize resource usage, minimize material waste, and control production costs.
  • Enhanced Quality – Consistent product quality improves customer satisfaction and reduces returns.
  • Better Decision-Making – Access real-time data for quick and informed decision-making.
  • Customer Retention – Accurate order tracking and timely delivery improve customer loyalty and sales growth.

Projense ERP Elevating Pipe Production Quality and Driving Sales Growth

   

Industry-Specific Customisation

Made to satisfy the particular requirements of the pipe manufacturing process, which includes coating, welding, and extrusion.

   

Advanced Production Planning

This ensures smooth operations by automating scheduling and resource allocation.

   

Optimal stock levels

For both raw materials and completed goods are guaranteed by real-time inventory tracking.

   

Integrating QA procedures

To satisfy client demands and industry standards is known as quality control and compliance.

   

Improved supply chain management

Increases the effectiveness of procurement, logistics, and vendor coordination.

   

Waste Reduction & Cost Optimisation

This approach lowers material waste and increases cost effectiveness.

   

Seamless process integration

Production, sales, procurement, and finance are all connected for more efficient operations through.

   

Real-time insights for improved

Operational control and strategic planning are provided by data-driven decision making.

   

Scalable & Flexible Solution

This ERP solution's modular and customisable features allow it to grow with the company.

Clear Value for Customers

Projense Systems is committed to delivering future-ready, customer-centric software solutions with an unwavering focus on quality, innovation, and excellence in software development and implementation.

  • Domain Expertise & Industry Knowledge
  • Customization & Flexibility
  • Reliability & Performance
  • Transparent Communication & Collaboration
  • Security & Compliance Assurance
  • Agile Development & Faster Time-to-Market
  • Seamless Integration & Interoperability
  • Seamless Integration & Interoperability
  • Post-Implementation Support & Training
  • Long-Term Partnership & Innovation

Get in Touch with Us Today!


Get in touch today for a personalized software implementation consultation with our expert team! Let’s transform your ideas into powerful, innovative solutions and drive your success forward.


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